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Infrared lamps


Products

Ultraviolet (UV) curing lamps
Digital UV printing
Digital printer cross-reference
UV inkjet lamp cross-reference
UV flatbed lamp cross-reference
Wide format cross-reference
Inkjet UV lamp installation service
Quartz inkjet plates and filters
Screen Exposure  lamps
Label curing lamps
Optical media lamps
CD-DVD printing lamps
CD-DVD replication lamps
Screen printing lamps
Bottle and cup printing lamps
Graphic arts lamps
Wood finishing lamps
Metal Halide lamps
Infrared lamps
Heidelberg twin-tube Infrared
UV coater lamps
Reduced mercury lamps
Cooling tubes
UV reflector liners
Capacitors
High voltage wire
High voltage relays
Ceramic standoffs
Ultraviolet lamp holders
Conveyor belts
Quartz components
Ultraviolet safety glasses
Safety Gloves
Ultraviolet ballasts




Technical Data

Power distribution
Ultraviolet lamp design
Lamp recycling
Safety Ultraviolet curing lamps
Heat management
Ultraviolet lamp disposal
Ultraviolet lamp Handling
Lamp end caps
Wire terminals
Lamp identification
UV lamp and reflector maintenance
Tips: printing on corrugated plastic
Material safety data sheet (MSDS)
Certificate of Compliance
Subzero style inkjet lamp warranty
HP Colorspan lamp warranty
UV Curing Lamp Warranty
Counterfeit Subzero lamps
UV curing lamp failure analysiss



Infrared Lamps



Infrared lamps can be categorized into two general wavelengths
: short and medium wave. Short wave sources (peak emission between 0.9 and 1.6 micron) provide excellent depth of penetration while medium wave sources (peak emission between 2.4 – 2.7 micron) rapidly heat the surface and are highly absorbed by water films. Medium wave sources are extremely useful for most drying processes. They are efficient and economical sources of infrared.


Infrared radiation provides high efficiency, direct transfer of heat. Lamps are manufactured as single tube or twin tube. They can be produced in various lengths to match your particular process.


TCS Technologies offers replacement infrared lamps for drying, evaporation and heating of water based coatings, powder coatings, lacquers, primers, finish coats, printing ink and paints. We invite you to learn more about our products and experience the quality and value we can bring to your business. Infrared lamps are available for most dryers and are divided into several groups:

  • Infrared Halogen lamps – Quartz infrared heater lamps (QIH)

  • Medium Wave emitters

  • Short Wave emitters

  • Both the medium wave and short wave emitters are available in single or twin tube design. Both are available with Gold Reflectors to concentrate IR radiation






Halogen
infrared lamps (quartz infrared heater lamps QIH) provide fast response and economical cost. Specifically designed for heating applications, they are available in a wide array of sizes, wattages and mountings. They offer:


  • Fast warm up and cool down typically, maximum output is achieved in 40 seconds yet provide rapid cool down when lamp is switched off.

  • Long life halogen cycle reduces wall blacking along with thinning of filament. Average life ranges from 1000 to 5000 hours


Quartz infrared heater lamps (QIH) are voltage sensitive. The halogen gas fill is designed for specific filament (coil) temperature. Always match incoming voltage to lamp voltage. Over voltage, say 10% high will shorten lamp life by 33%. Under voltage, say 15% results in low filament temperature negating the benefits of the halogen cycle. Operating slightly under voltage causes no harm and actually extends lamp life.


The table below references common infrared lamps offered by TCS Technologies. Many more are available. If you dry with infrared, TCS Technologies has the right lamp for you.


INFRARED QUARTZ LAMPS 300 watts to 900 watts


Voltage Lamp number MOL (mm) LL (mm) Fig # Cross reference

300 Watts


120

QIH120-300T/S

214

106

1

QH300T3

375 Watts


120

QIH120-375T/E

128

215

2

QH375T3/7

120

QIH120-375T/S

223

128

1

QH375T3

500 Watts


105

QIH105-500T/S

223

127

1

QH500T3

120

QIH120-500/B

356

142

3

13169X

120

QIH120-500/L

223

127

4

QH500T3/CL

120

QIH120-500/S

223

127

1

QH500T3/CL

120

QIH120-500/S2

221

142

1

13169Y

120

QIH120-500/ZB

356

142

3

13169X/98

120

QIH120-500T/E

220

127

2

QH5000T3/7

120

QIH120-500T/S

223

127

1

QH500T3

120

QIH120-500T/S3

223

127

1


240

QIH240-500/D

228

165

5

13169Z

240

QIH240-500/ZD

228

165

5

13169Z/98

600 Watts


104

QIH104-600/S

303

152

1

600T3/CL/12

800 Watts


120

QIH120-800T/S

303

203

1

QH800T3

900 Watts


216

QIH216-900/S

405

229

1

900T3/CL/16





Figure 1 metal sleeve with lead wire





Figure 2 R7S recessed contact




Figure 3 metal clip




Figure 4 round ceramic with lead wire





Figure 5 ceramic with lead wire





NFRARED QUARTZ LAMPS 1000 watts

Voltage

Lamp number

MOL (mm)

LL (mm)

Fig #

Cross reference

1000 Watts


200

QIH200-1000/VD

358

272

5


200

QIH200-1000/ZB

485

272

2


208

QIH208-1000T/S

351

254

1

QH1000T3

240

QIH240-1000/B

272

272

3

13195X

240

QIH240-1000/S

351

254

1

QH1000T3/2CL/HT

240

QIH240-1000/S2

303

254

1

QH1000T3/CL

240

QIH240-1000/S3

351

372

1

13195Y

240

QIH240-1000/VB

485

272

3

13713X

240

QIH240-1000/VD

358

272

5

13713Z

240

QIH240-1000/VZD

358

272

5

13713Z/98

240

QIH240-1000/ZB

485

272

3

13195X/98

240

QIH240-1000/ZD

358

272

5

13195Z/98

240

QIH240-1000T/S

351

254

1

QH1000T3

240

QIH240-1000/VS2

303

254

1


240

QIH240-1000VZH

358

272

5

13713Z/98

240

QIH240-1000/ZH3

357

272

5





Figure 1 metal sleeve with lead wire





Figure 2 R7S recessed contact



Figure 3 metal clip





Figure 5 ceramic with lead wires




INFRARED QUARTZ LAMPS 1200 watts to 1350 watts

Voltage

Lamp number

MOL (mm)

LL (mm)

Fig #

Cross reference

1200 Watts


144

QIH144-1200/S

224

155

1

QH1200T3/CL

144

QIH144-1200/S2

228

155

1

13561Y/00

230

QIH230-1200/ZH

225

155

5

14134Z/98

1300 Watts


220

QIH220-1300/ZL

377

290

4


230

QIH230-1300/ZL

453

358

4


1350 Watts


115

QIH115-1350/L

317

256

4

13381/99

220

QIH220-1350/L

317

256

4

13381/99






Figure 1 metal sleeve with lead wire




Figure 4 round ceramic with lead wire




Figure 5 ceramic with lead wires





INFRARED QUARTZ LAMPS 1500 watts TO 1600 watts

Voltage

Lamp number

MOL (mm)

LL (mm)

Fig #

Cross reference

1500 Watts


225

QIH225-1500/S

557

381

1

1500T3/CL/22

230

QIH230-1500/E

370

317

2


230

QIH230-1500/ZL

453

360

4


240

QIH240-1500/S

303

235

1

1500T3/CL/HT

400

QIH400-1500/ZL

453

360

4


1600 Watts


144

QIH144-1600/S

229

150

1

13568Y/00

200

QIH200-1600/S

224

158

1


208

QIH208-16000/L

502

407

4


208

QIH208-1600T/E

499

407

2

QH1600T3/7

208

QIH208-1600T/S

503

407

1

QH1600T3

230

QIH230-1600/ZH

225

155

5

14135Z/98

240

QIH240-1600/E

499

407

2


240

QIH240-1600/L2

502

407

4


240

QIH240-1600/S

503

407

1

QU1600T3/CL

240

QIH240-1600/S2

456

407

1

1600T3/1CL/HT

240

QIH240-1600/VL2

502

407

4


240

QIH240-1600T/E

499

407

2

QH1600T3/7

240

QIH240-1600T/L

502

407

4

1600T3/5

240

QIH240-1600T/S

503

407

1

QH1600T3

240

QIH240-1600/VS

503

407

1


277

QIH277-1600/L

502

407

4


277

QIH277-1600T/E

499

407

2

QH1600T3/7

277

QIH277-1600T/S

503

407

1

QH1600T3






Figure 1 metal sleeve with lead wire





Figure 2 R7S recessed contact



Figure 4 round ceramic with lead wire




Figure 5 flat ceramic with lead wire




INFRARED QUARTZ LAMPS 2000 watts to 2400 watts

Voltage

Lamp number

MOL (mm)

LL (mm)

Fig #

Cross reference

2000 Watts


240

QIH240-2000/C

350

280

6

13213Y/00

240

QIH240-2000/S

303

248

1

QH2M/T3/1CL/HT

240

QIH240-2000/S2

351

254

1

QH2M/T3/CL/HT

240

QIH240-2000/VB

485

280

3

13168X

240

QIH240-2000/VC

350

280

6

13168V

240

QIH240-2000/VC2

349

280

6


240

QIH240-2000/VS

303

248

1

QH2M/T3/1CL/HT/VB

240

QIH240-2000/VZD

357

280

5

1316Z/98

240

QIH240-2000T/S

603

508

1

2000T3/524

240

QIH240-2000/VZH

357

280

5

13168Z/98

240

QIH240-2000/ZD4

354

290

5


240

QIH240-2000/ZH3

357

280

5


240

QIH240-2000/ZH5

354

290

5


400

QIH400-2000/VB

623

410

3

13765X

400

QIH400-2000/ZB

623

410

3

13245X/98

2200 Watts


250

QIH250-2200/C

303

248

6

2200T3/CL/H

2400 Watts


461

QIH461-2400/S

786

610

1

2400T3/CL/31





Figure 1 metal sleeve with lead wire



Figure 3 metal clip




Figure 5 flat ceramic with lead wire




Figure 6 wire leads only no metal sleeve





INFRARED QUARTZ LAMPS 2500 watts to 3000 watts

Voltage

Lamp number

MOL (mm)

LL (mm)

Fig #

Cross reference

2500 Watts


400

QIH400-2500/ZH

381

310

5


400

QIH400-2500/ZH2

357

280

5


400

QIH400-2500/ZD

381

310

5


480

QIH480-2500/L

731

635

4


480

QIH480-2500/S

732

635

1

QH2500T3/CL

480

QIH480-2500/VL

731

635

4


480

QIH480-2500/VS

732

635

1

2500T3/CL/VB

480

QIH480-2500T/E

727

635

2

QH2500T3/7

480

QIH480-2500T/L

729

635

4


480

QIH480-2500T/S

732

635

1

QH2500T3

480

QIH480-2500/ZH

737

635

5


575

QIH575-2500/S

732

635

1

2500T3/HT

600

QIH600-2500/L

731

635

4


600

QIH600-2500/VL

731

635

4


3000 Watts


240

QIH240-3000S

503

410

1

3000T3/CL

240

QIH240-3000/VC

349

280

6


400

QIH400-3000/B

913

700

3

13215X

400

QIH400-3000/B2

623

410

3


400

QIH400-3000/VZB

913

700

3

13230X/98

400

QIH400-3000/ZD

381

310

5


400

QIH400-3000/ZH

381

310

5


400

QIH400-3000/ZH2

357

280

5







Figure 1 metal sleeve with lead wire



Figure 3 metal clip



Figure 4 round ceramic with lead wire




Figure 5 flat ceramic with lead wire

INFRARED QUARTZ LAMPS 3200 watts to 5800 watts

Voltage

Lamp number

MOL (mm)

LL (mm)

Fig #

Cross reference

3200 Watts


384

QIH384-3200/S

456

406

1

3200T3/CL/HT

3650 Watts


480

QIH480-3650/L

1062

965

4


480

QIH480-3650/S

1059

965

1

3650T3/CL

480

QUI480-3650T/L

1060

965

4

QH3650T3/5

480

QIH480-3650/VS

1059

965

1


3800 Watts


420

QIH420-3800T/S

1062

965

1

3800T3/HT

420

QIH420-3800/VS

1062

965

1


570

QIH570-3800/L

1062

965

4


570

QIH570-3800/S

1062

965

1

QH3800T3/CL

570

QIH570-3800/VL

1062

965

4


570

QIH570-3800/VS

1062

965

1

3800T3/CL/VB

570

QIH570-3800T/S

1062

965

1

QH3800T3

570

QIH570-3800T/VS

1062

965

1

QH3800T3/VB

4600 Watts


370

QIH370-4600/C

263

190

6


4900 Watts


480

QIH480-4900/VL

1341

1245

4


5000 Watts


480

QIH480-5000/S

1559

1496

1

5000T3/NBL

600

QIH600-5000/S

732

638

1

QH5M/T3/1CL/HT

5800 Watts


480

QIH480-5600/VL

1621

1524

4






Figure 1 metal sleeve with lead wire



Figure 4 round ceramic with lead wire




Figure 6 wire leads only no metal sleeve





TCS Technologies provides standard short-wave infrared lamps to fit most existing dryers. Available heated lengths are 5”, 8”, 10”, 16”, 25”, 38”, and 58”. Custom sizes, wattage and voltages are available.

Medium and short wave infrared emitters are manufactured to size for direct replacement into your dryer. They are available in single or twin tube designs. Pictured below are twin tube assemblies complete with gold reflector. This design greatly increases efficiency compared to standard infrared lamps. Gold is the best reflector of infrared radiation. Standard lamps radiate 360 degrees relying on a secondary reflector to focus infrared toward the item being heated. Secondary reflectors quickly become dirty and inefficient. Old, inefficient systems can be brought up to “like new” condition by installing gold reflector lamps. TCS Technologies provides infrared lamps with an integral gold reflector resulting in the following advantages:

  • Increased efficiency compared to secondary reflectors

  • Virtually 100% of the infrared energy is directed toward the item being heated

  • Eliminates the need for costly, inefficient secondary reflectors

  • Can be grouped together for very high watt densities

  • Snap-in design for quick and easy installation; no wire connections necessary

  • Interior equipment surfaces run cooler



Twin tube infrared lamps with gold reflector


Medium wave infrared coil


Twin tubes lamps are essentially two lamps fused together (see illustration above left). They provide more power per unit area and are typically used in printing presses. Lamps can be made in medium or short wavelengths. All twin tube lamps incorporate a gold reflector to maximize Infrared output. Lamps can be wired in series or parallel connection: see specification sheet

Infrared specification sheet

Medium and shortwave infrared




The easiest and most secure way of obtaining the correct replacement is by providing the following information:

  • Heated length

  • Total overall length

  • Watts

  • Volts

  • Tube diameter

  • Wave length: short wave, medium wave

  • Lead wire length if required

  • Part number if available


TCS Technologies offers a wide array of ink jet and web printing lamps. This includes direct replacement lamps for Heidelberg, Grafix and Heraeus equipment.

We also offer lamp mounting hardware consisting of:




Ceramic mounting block with fuse clip
to enclose all electrical connections





Snap clip assembly



Recessed single contact lamp holder for quartz infrared lamps


TCS Technologies is committed to building long term customer relationships by manufacturing high quality products at reasonable prices with excellent customer service. We invite you to learn more about our products and experience the quality and value we can bring to your business.











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TCS Technologies - Wide Format Digital Inkjet UV Printing Lamps
Manufacturer of ultraviolet (UV) curing lamps and quartz plates-UV inkjet lamps, flatbed UV lamps, Subzero replacement lamps and UV curing parts suitable for all known UV curing systems